cat c15 acert air compressor problems

The liners on the C15 sit in the engine block, similar to a C13. I had one that was slow slow, put on a new compressor & still had the problem. Thanks. Good takeoff, inspected and appears to be in good Remanufactured Caterpillar BA921 5011427 Air Compressor. Have you checked the unloader and governor? It was required for us to do this on jobs that were warranty. Extreme Heat. If you look under the sonar head between engine block you might see small oil bubbles pushing out under the spacer plate. Engine Model. The air compressor has been inspected and appears to be in good working condition. The liners on the C15 sit in the engine block, similar to a C13. To use both ends you have to reduce down from 12+ to 7. Join the #1 RV Forum Today - It's Totally Free! %PDF-1.5 % I have modified every vehicle I have owned since 1985. rFFTK# $uea6h. Model: BA921, USED TAKE OUT AIR BRAKE COMPRESSOR Paste as plain text instead, The Caterpillar C15 engine is available for install in most of our Glider Kits. Price: $595 $675. That's why we at HHP make sure that we have readily available lubrication system parts for your specific diesel engine and can typically ship your parts the same day. WHERE CAN I PURCHASE ONE . Part of the problem I feel is based on the fact that the air intake system design is left to the MH manufacturer due to the custom nature of the engine fit into the engine compartment. Cat Engine Expert. Today I can hear the compressor running, but pressure does not build. `04 Cat C13 Turbo Diesel Engine Air Compressor, Turbo & Bell Housing Damage 505,925miles Came out of wrecked 2004 Peterbilt 378 lot#7247 (engines loose) Fits To: CATERPILLAR, FREIGHTLINER, INTERNATIONAL, KENWORTH, PETERBILT / 108SD, 114SD, 122SD, 386, 387, 388, 900 . Number of Bids: 23 Auction . They can get gummed up if u let your filter go for a while. Vocational, Technical or Tra. Shop our inventory of used, rebuilt & new CAT C15 Engine Air Compressors at unbeatable prices. Jump to Latest Follow 1 - 20 of 20 Posts . In thinking of how I worded that, I saw how it could have been interpreted or misinterpreted that is. They entered an expanding global market and began building truck engines for on-and-off highway applications. hbspt.cta._relativeUrls=true;hbspt.cta.load(8307329, 'b49e6c0b-488d-4a7e-b942-316748b92a99', {"useNewLoader":"true","region":"na1"}); CYLINDER HEAD FAILURE ANALYSIS: WHY IS MY HEAD CRACKED? If the pressure is not too high, then the brass safety valve is just leaking.not the governor. Good, used air compressor from a Caterpillar C15 Twin Turbo engine. If a compressor trips a breaker at startup, it could also be due to trapped air over the pistons, which often comes from a faulty unloader valve. Thank you .. Bob @. There is no visible damage to the air. Either frozen air dryer or the air governor is shot. I have just written the whole bonus program off and work as if I am just paid hourly. Hey guys , this is helpful , I have the same problem with the unloader valve ? I have another C15 that were having issues with.One of the drivers checked the coolant today and said it was black.When i checked it out it was indeed black but not oil.It appears to have soot in the coolant.Could this be a head gasket?? hbspt.cta._relativeUrls=true;hbspt.cta.load(8307329, '2a6bf443-63a7-4871-bb0d-06e23bfd22cb', {"useNewLoader":"true","region":"na1"}); Highway and Heavy Parts is in no way associated, sponsored, or affiliated with any OEM manufacturer. What could use some improvements. L55482W, 10-14 www.haldex.com +1 800-643-2374 - US +1 800-267-9247 - CANADA Figure 1 1 - Rigid Tube 2 - Band Clamp 3 - Hose 4 - Connector Figure 2 5 - Flex Hose 6 - Elbow C15 Truck Engine Compressor Intake Line Replacement . Good, used Air Compressor from a Caterpillar C15 Twin Turbo engine. This is because the oil thats trying to get to the oil pan is being forced out. Turbos are not liquid cooled. Engine Air Inlet Temperature : Voltage Above Normal Air Inlet Temperature Sensor : Voltage Above Normal . January 11, 2013 in General Diesel Engines. Once you get it goin when your done park it in a heated shop over night and drain your air tanks then drain them daily when in use or will keep happening. By I've rattled my brain trying to improve the intake tract. I replaced the brass safety valve, and it is still leaking a little bit. In no way is it implied that the products listed to fit these manufacturers models are original equipment parts, rather they are replacement aftermarket parts and accessories. Applications powered by C15 ACERT engines include workover rigs, pump skids, nitrogen units, acidizing units, cementing units units . Dual Piston . you need to get parts fast to service your customers. This item: Robur Bremse Air Brake Compressor Repair Kit for Caterpillar / C11 / C13 / C15 / C18 /DDC S60 $71.82 Robur Bremse Air Brake Compressor Cylinder Upper Head for Caterpillar BA-921/5014428 / 5011441/5012459 / 5012464/5012510 $119.70 Customers who viewed this item also viewed Product Description You want to be sure it will seal to the radiator, so as not to lose "pressure" out the overflow tube on the radiator. Poor air intake design, Cat C15 discussion Mission Statement: Supporting thoughtful exchange of knowledge, values and experience among RV enthusiasts. Quantity: Pasted as rich text. I would replace it first before I bought a complete compressor. We know that you need to get parts fast to service your customers. While not the most technical component to change, this video talks about how to swap the fittings, when the engine. Is it building any at all? I had a airline collapse internally, the outside looked fine but the inside was blocked. The CAT C15s ubiquity, fuel economy, reliability and low operating costs make it the engine of choice for fleet and owner-operators all over Canada. CAT C13, C15, and C18 Tier 4 Final Engine Fault Codes Normal Normal . . Torque spec Cat C15 Acert SDP. 3 Years If you notice any of the above, youll want to get your C15 serviced by a professional. Sign up to the Truck Parts Inventory newsletter. Assuming you mean the brass 7/8 socket size valve screwed in the side of the compressor head. Put the hose from the modified radiator cap into the jug. mine suppered when it let the air out for a year , finally had to get a over haul kit , check for leaks . Are you noticing weaker than usual engine performance, little to no boost and low power? Fill out the form to get in touch with the teamgive us details about your vehicle and we'll recommend the best course of action. Equipment powered by C15 ACERT engines include workover rigs, pump skids . Sourcing parts for complex jobs is our specialty. That may knock a little static compression off the low end due to overlap. Failure Mode . Please Rep and Thank if this post is helpful to you. CAT C15 injectors, C15 turbos and C15 fuel pumps are all re-manufactured items. My guess is rings of HG. I guess I personally have not seen this happen in CAT powered vehicles. MHH Auto greatly appreciates the cooperation from members on this critical issue. However you can do it while driving the truck and having somebody watch the bottle. Please note that the part information is already included in the email that is sent to the sellers. from United States Save $80. But that means properly diagnosing the issue. It can cause other problems in your diesel engine. Job Listing Rules. To avoid the handling fee of the overall sale, please call Internet Diesel to discuss terms. Its important to make sure that theyre inspected regularly to ensure the optimal functioning of your engine. All fully rebuilt to CAT specifications and dynoed. It ran good, but made a rattle sound. Over time we've noticed similar questions related to common issues with Caterpillar C15 ACERT cylinder heads. 64 0 obj <> endobj Check for power between the two wires going to the air dryer if thier is power you need a new heating element for your air dryer. C15 heads dont typically crack, but it happens. EL365151X, CATERPILLAR C15 SHORT BLOCK - AIR COMPRESSOR gets 8.8 mph including gen time and pulling a Accord. Usually one of the first things I do, they're typically rather cheap. Is it pushing coolant out the overflow? Head gasket failure, for your complaint, doesn't really add up. What do you like? Hi. It wont hiss but it will make a ton of foam if it's become porous. We are so confident in what we sell, that we offer an industry-leading warranty of 12 months. You are currently viewing our boards as a guest so you have limited access to our community. The "bottle test": we took a radiator cap and took the guts out of it and installed a fitting in it. Without your consent employers will not be able to contact with job offers, would you like to opt-in now? I too have seen people try to use this test and not let the truck get to operating temp first. Not only is the air hot from the engine area, its very dirty. Really slow to build up air. It is an excellent match for the Cat C15 ACERT engine, turning it into a power absorbing air compressor. Click to Call! About how long does the 2004 Kenworth take to build air RobVG ? By checking this box and clicking the "Send me job offers" button below, I represent that I: By checking this box and clicking the "Send me job offers" button below. Failed bearings make the turbo rub the inside of its housing, and carbon or debris in the engine can damage its fins. Thank you for the advise so far.Its not pushing coolant and there is no smoke.The driver just noticed it when he checked it the other day.I did not pressure test the system yet.I did however use a combustion leak detector to check for the presence of combustion in the cooling system and it turned out positive.Is it possible the the coolant could have been mixed or broke down over time?Im going to drain the cooling system and flush today. Once the engine is at operating temp the bubbles should slow significantly and be intermittent. Compression Leak. any ideas? Cat C15 ACERT engines are the ideal solution for your demanding operations in the oilfield. The simplest and most cost effect way to single turbo your CAT C15 *Assorted plumbing fabrication is required for air intake, charge air cooler, and exhaust. 85 0 obj <>stream The air compressor spins freely. removed air compressor, same. Anytime your filter minder turns red with a new filter, that may be the Problem. Compressor passes excessive oil as evidenced by presence of oil at exhaust ports of valving or seeping inlet from air starter. But the issue is with the engine block design itself, not the head gasket. Every month 400 people find a job with the help of TruckersReport. SIGNS YOU NEED TO REPLACE YOUR CYLINDER HEAD. 6-11 Months C15 with a bendix compressor. This will give you the reducer to clamp on the other end for straight through. Each company we work with has specific experience requirements for their drivers. Subject: RE: C-15 cat, not building air pressure WCWI Pull line off air comp and make sure compressor is pumping air if so put air line anti freeze in. If you have further questions or need additional information, please refer to Caterpillar Media Number REHS4837-00. Pull line off air comp and make sure compressor is pumping air if so put air line anti freeze in. then customer requested a rebuild, installed gold kit from cat, oil pump and water pump, main and rods bearing had wear nothing major, fired up again same rattle. Worked fine yesterday. Member/s doing such will be membership revoked. Help we are loosing water On 2006 Acert C15 cat engine in a 379 Peterbilt truck what . 5+ Years, Please select ALL of your current, valid drivers licenses. Having trouble finding your part? Cookie Policy | Once the engine is at operating temp the bubbles should slow significantly and be intermittent. The contents of this forum are for experimental & educational purposes only. I guess Monaco only fixed those Coaches where the owner brought the issue to their attention. And definately soapy water on the main line after it stops being braided metal line. Soapy water and a paint brush will help LOL ..Little older so I see leaks with that before I hear them.Have had air tanks with pin holes due to water in the bottom . Check the purge valve. Discussion in 'Trucks [ Eighteen Wheelers ]' started by ahmadali04, Feb 28, 2013. It can be checked by pulling off the tank end of the hose and seeing how the flow through the hose is. Yesterday i did find the precooler leaking.Im going to have to replace that then retest.As for the bottle test i have never done that.How do you perform it?I did flush the system yesterday multiple times until only pure water came out.I filled it back up with water again and im going to check it when the driver gets back today. s300 frame turbo. Sorry I dont have a better answer for you, but have not run across this before in a cat. It builds 10-15psi cooling system pressure idling in about two minutes, I can't imagine what it does under load. . How To Change Your Cat Air Compressor. You must log in or register to reply here. My DP is a 2015 Fleetwood Discovery 380hp 32k lbs. Clear editor. endstream endobj 65 0 obj <> endobj 66 0 obj <> endobj 67 0 obj <>stream I have change the precooler and the air compressor and still doing it. Adrenaline Diesel has extended service hours to ensure you get the best appointment time possible. I have a 2005 C-15 cat in W900 Kenworth that will not build air pressure. Yep, maybe the purge valve is stuck (letting air escape), and you might need to push it upward. How many miles are on your engine and how much blow-by do you have? White Smoke. My guess is rings of HG. Adept Ape 170K views 6 years ago air compressor repair c15 reparacion del compressor en un cat c15. We only sell you the best quality cylinder heads for your needs, at fair, affordable prices. So, you'll need to know what you're looking for. As a result, they released the C15 in 1999. A head gasket failure isn't something that will slip under the radar. It is causing the air compressor to run all the time. We also aggregate 8,282 of consumer reviews for the complete information! hillfarmer - 1/9/2016 15:15 If the relief is not popping, I'd take the air line from the compressor off, and put a couple oz ,of air line antifreeze in the line. VIN #: 1fuja6av06lw08034. In this post we're covering those symptoms, why it's happening, and what solutions we have for you! The main culprit for this is the spacer plate gasket, which is a piece of metal that sits under the spacer plate and is supposed to seal against the engine block. WHAT GOES INTO A REMANUFACTURED CYLINDER HEAD FROM HHP? Also, a worn starter capacitor could lead to dimming lights on startup. Decrease in Engine Performance. It wasn't broken off, just cracked. I will give them a try tomorrow. Turbochargers are a critical component of any C-15. Yeah im probably going to just buy a turbo from a friend. It's a 2004 Kenworth with an AD-9 air dryer. Powered by Invision Community, There are no registered users currently online. If you are losing "pressure" out the overflow tube and all of it is not going to the water jug you may get faulty results in your test. Our ASE Certified Techs can diagnose your engine problem, offer you a fast and accurate estimate, and provide expert repair and installation advice, so you can make a confident purchasing decision. JavaScript is disabled. You gotta love flat rate and how it dictates diagnostics and repairs for some people. N-7212-AJ, S104 Cat C15 Air Compressor PN - T-5011432, Good used air compressor for CAT C15 engine, CAT C15 Harmonic Balancer Part number 167-8126 Cross Reference Number 10R-0692, Good used CAT C15 Air Compressor T5011432, C15, C12, 3176 77 0 obj <>/Filter/FlateDecode/ID[<598D61E2E3E0FA5A867B6C7129629318>]/Index[64 22]/Info 63 0 R/Length 72/Prev 47400/Root 65 0 R/Size 86/Type/XRef/W[1 2 1]>>stream Coolant in Your Oil. He'll also cover what information you need from your C15 ACERT when ordering a new or remanufactured cylinder head, to ensure you're getting the right part. I think Diesel pushers tend to be worse as the intake systems are added by the RV maker and not like a Freight liner chassis where both intake and exhaust are designed and built by Freight Liner. Be sure to test the check valve under the dryer, when you pull the main line off the comp, air should only leak for a second or two then stop. Governor is easy and cheap to replace, dryer a bit more spendy and work. Pretty sure my purge valve on air dryer is stuck open. I normally fire up my wreckers every saterday afternoon to make sure everything is operating normal.I thought about your thread today so I timed each truck setting at idle to build air at 120 psi.GMC with Detroit & hendrixson suspension took 4 minutes,so did my Peterbilt tractor.Now the W-900 wrecker took 8 1/2 minutes to air up,But it also has the 8 bag air ride suspension.I attribute the extra time to air up the bags. MHH is incompatible with Internet explorer! There could be internal turbo components that are damaged. I have not seen the coolant turn black before from a head gasket, but anything is possible. Well we found the problem with this one.I pulled all 6 injectors and injector cups.The bottom injector o-ring on all 6 injectors that seals off the combustion chamber was gone.Also the bottom o-ring on all 6 injector cups was pretty much gone on all of them as well.Re o-ringed cups and injectors.Been running the truck for 2 weeks.No more black coolant.Thanks for the help guys. I have seen a clutch make noise that traveled through the crank and sounded like the front of the motor, but that was only with the clutch pushed in. Had 2 C15 Acert cat's with huge amounts of blow by (enough to blow the dipstick out and make a puddle of oil out blow by tube) and both times it was the top turbo, I wouldn't rule it out. Page 1 of 2 1 2 > This discussion is proudly sponsored by: Please support our sponsors and let them know you heard about their products on iRV2 Thread Tools The classic Cat yellow brings a sense of reliability and durability to those who ride with it under their hood. . Enjoy A Stay At The Newly Upgraded Oceanside RV Re Plan Your Spring Adventure: National Parks You Won Upgrade Your RV: Incorporating Residential Items I RV Camping Made Easy: How To Find Open Campsite Da Visit Goose Creek RV & Camping Resort In N RV Odor Control: What Absorbs Bad Smells? I think i'll bolt on a new govenor like ATCO said since it's cheep and easy and a good place to start. Compression In the Coolant. Products from Highway and Heavy Parts presented in this web site are not to be confused with any of the products or trademarks of any OEM company. Caterpillar C15 Air Compressor for a 2006 Freightliner COLUMBIA 120 $650 USD Good, used air compressor from a Caterpillar C15 Twin Turbo engine. Item Number: 99102039 Quantity: Complete Caterpillar 3406E or C15 single turbo Bendix Duraflw 596 Air Compressor Upfit Kit. Here are some things you can watch out for: If you've blown your head gasket, you'll likely want to replace it, and ensure that you've found where the damage is coming from. iRV2.com RV Community - Are you about to start a new improvement on your RV or need some help with some maintenance? It is quite possible that it is contaminated coolant from a previous failure. You could have lower, liner o-rings failing and pinholes in liner problems ($$$) This can explain both conditions, too. HOW TO INSTALL A DIESEL ENGINE CYLINDER HEAD. Engine Turbocharger 1 Compressor Inlet Pressure : Voltage Above Normal Turbocharger #1 Compressor Inlet Pressure Sensor : Voltage Above . Copyright 2005- var today = new Date(); today = today.getFullYear(); document.write(today); Keith Browning or a cooling system not cleaned well enough from previous issue. Text Seller. Thanks given by: 2 users Reply smokn stacks Location Offline Senior Member Reputation: 478 Thanks Given: 2339 Good Luck, Tim. All parts listed to fit these manufacturers models are replacement aftermarket parts. A few times I have disconnected and pulled off air dryer and put in front of heater to thaw water ran out once it warmed up. In CDL School Now $100 Core Fee, CAT C15 Harmonic Balancer Part number 132-3156-00, Bending air compressor, T-5015643, BXS14630 CHO HAN, Caterpillar C15 Air Compressor Heavy Truck Parts For Sale. Gasket upgrades, stronger seals and more reliable design made the C15 the go-to engine across disciplines. I'll let everyone know if it works out. Any other symptoms, or just noticed the black coolant one day? It was more of a knocking sound, not a rattle. This tends to lead to sunk liners as their protrusion shrinks over time, ultimately causing a worn engine block. How old, and is it only the first time or anytime during the day? leaking oil to air dyer (spits oil) was doing it 6 months ago replace air compressor fix it for about 6 months, just put another new compressor but didn't fix this time also put new governor. I personally would check for excessive pressure building in the cooling system(bottle test) and if that seems ok, I would flush the cooling system and keep a close eye on it for a while. Compressors can blow fuses and trip circuit breakers due to motor issues. hbspt.cta._relativeUrls=true;hbspt.cta.load(8307329, 'cbde31e7-3d65-48a6-adb8-79b5619b4c5a', {"useNewLoader":"true","region":"na1"}); At HHP, we dont sell inferior cylinder heads from discount suppliers. The fire rings tend to blow out because of the way the liners and the cylinders are constructed. The C15 was immediately popular due to its versatility, and the fact that the design improved on many components of the 3406E. Sold Price: USD $2,700.00. where did y'all get compressor rebuild kits or parts? If your gasket is failing on your diesel engine, you're likely to notice some of the following symptoms: Pushing Coolant Out of the Radiator. I cat c15 sdp and pushing coolant out the overflow it's doing it at idle and while driving, I have change the precooler - Answered by a verified Technician . Not scientific by any means but was quite effective and about 90% correct. Do you need advice on what products to buy? The casting number is 20020116. I got mine in the shop for some work, gonna have the tech look over the turbo and the valve seals. Or, just leave your name and number and we'll reach out by phone. Display as a link instead, You cannot paste images directly. Please select the number of verifiable months youve been driving professionally using your Class A CDL within the last 3 years. Remove And Install Air Compressor. If this info is worth more than u paid for it hit thanks and rep. What a bout the crank damper? We want to hear from you! pC1K$'&)(``8H3qk30\ 32 % Best of all it's totally FREE! CatPowerC15 said: If the pressure is not too high, then the brass safety valve is just leaking..not the governor. Show Less. it is kind of sounds like a wrist pin but new rods and pistons. With the combustion gas tester on the reservoir with the test fluid in it, the fluid never changed color. everything is just as it should be but it still rattles, any ideas, could sound travel from trans and clutch. It is best to do this test under load, we had a chassis dyno at my dealer. I Need CDL Training Had a turbo blow out a tappet cover gasket on a buddies truck he just bought. just watched a you tube video that described my problem exactly. Model#: BA921: Drive Type: GEAR: Item:HX 5012533X It had a head gasket put in it at the International store, and is now pushing coolant out of the overflow again, about two weeks later. , Engine Configuration Inline 6, 4-Stroke-Cycle Diesel, Rotation: from Flywheel End Counterclockwise. hSmk0+25P[wY!4GKml;,] q>w= BH0%y$d.APBnF I have experienced similar problem on semis before. . P005712, Caterpillar C15 Acert Air Compressor Installation Set, Caterpillar C15 Acert Air Compressor Set Installation Gaskets, Caterpillar C15 Acert Air Compressor . Hello I have 2008 pete with cat c15 acert SDP model im on my second air compressor in a year. If you dont see anything obvious I would definitely have it pressure tested. Gulfstream was bad too. All Rights Reserved. There is rust seen on the air compressor. Save caterpillar c15 air compressor to get e-mail alerts and updates on your eBay Feed. Kit Includes: Bendix Duraflow 596 Air Compressor Synchro Valve Pilot Ring Mounting Brackets Hoses Fittings and Hardware Truck Make. 2 EPA04 ACERT 634HP engine produces more torque at lower RPM.. 2:1 down to 16:1 Compression Ratio.

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